| The
nozzle system educts oil from the reservoirs, atomizing it into
micron sized particles in the fog chamber. Any large droplets impinge
on and flow down the sides of the chamber, returning to the reservoir.
A constant air pressure to the nozzles produces oil mist at a fixed
rate, filling the chambers with a uniform oil fog. Approximately
100 times more oil mist is produced than is required to satisfy
the maximum operating conditions.
Controlled airflow
enters the fog chambers from the air plenums, moving the oil mist
past baffles which help remove any larger droplets. The oil mist
then moves into the Electrostatic Charging Section where a corona
discharge field from the ionizing wires charges the oil particles
negatively. After the mist passes through the ionizers, the negatively
charged repelling plates force the charged mist particles toward
the surfaces of the moving strip. Since the strip is at ground potential,
the charged mist particles are also attracted toward the strip.
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Because
the oil mist is produced at a constant rate, the weight of oil deposited
on the strip is related to the airflow volume introduced into the
machine by the flow control system. When the line speed or strip
width changes, the controlled airflow volume is adjusted by the
control system to maintain the deposited oil weight at the selected
value.
The ionizing
cartridges and repelling plate section are designed to ensure that
essentially all of the oil mist which passes through the cartridges
is deposited on the strip. |