How it Works
The nozzle system educts oil from the reservoirs, atomizing it into micron-sized
particles in the fog chamber. Any large droplets impinge on and flow
down the sides of the chamber, returning to the
reservoir. A constant air pressure to the nozzles produces oil mist at
a fixed rate, filling the chambers with a uniform oil fog. Approximately
100 times more oil mist is produced than is required to satisfy the
maximum operating conditions.
Controlled airflow
enters the fog chambers from the air plenums, moving the oil mist
past baffles which help remove any larger droplets. The oil mist then
moves into the Electrostatic Charging Section where a corona discharge
field from the ionizing wires charges the oil particles negatively.
After the mist passes through the ionizers, the negatively charged
repelling plates force the charged mist particles toward the surfaces
of the moving strip. Since the strip is at ground potential, the charged
mist particles are
also attracted toward the strip.
Because the oil mist
is produced at a constant rate, the weight of oil deposited on the
strip is related to the airflow volume introduced into the machine
by the flow control system. When the line speed or strip width changes,
the controlled airflow volume is adjusted by the control system to
maintain the deposited oil weight at the selected value.
The ionizing
cartridges and repelling plate section are designed to ensure that
essentially all of the oil mist, which passes through the cartridges,
is deposited on the strip.
